Connecting the power supply

The Power supply module is supplied with the Master module and Remote modules, and provides power to the system and connected devices.

Note

An appropriately-rated 2-core power cable is required.

Power supply moduleConnectionsPower supply
  1. Ensure the power supply source is switched off.
  2. Open the door on the side of the Power supply module by pulling the tab forwards whilst opening the door.
  3. Remove the protective covers from the power connection studs, leaving them attached to the Power supply module.
    Note

    The protective covers are attached to the Power supply module by lanyards. Do NOT disconnect the protective covers from the Power supply module.

  4. Remove the nuts and washers from the power connection studs.
  5. Feed cable ties (not supplied) through the cable tie slots.

    2 x cable ties up to 5 mm x 1 mm in size can be used.

  6. Crimp M6 (1/4 in) ring crimps to the end of the positive and negative power supply cables.

    An appropriately sized cable should be used, based on the system’s current draw and distance from the power source.

  7. Slide the power cable’s ring crimps over the power connection studs and secure using the washers and nuts. The nuts should be tightened to a torque of 2 to 2.5 N·m (1.48 to 1.84 lbf·ft), using a torque wrench and 10 mm (1/2 in) socket.
    Note

    To prevent potential damage to the module, do not over-tighten the fixings.

  8. Secure power cables using the cable ties, and then trim cable tie ends.
  9. Apply silicone or copper grease to the exposed power connections.
    Note

    Do NOT use mineral-based greases or anti-seize (such as Denso paste), as this can damage the module’s plastic housing.

  10. Replace protective covers and close the Power supply module door.
  11. Use an appropriately-rated waterproof thermal circuit breaker or inline fuse (100A maximum), fitted to the positive power supply cable.
Important

Do NOT switch on the power supply until ALL fuses have been checked and fitted.